ESC-100
Exploring Engineering
An Introduction to Engineering and to the Design Process
Course Objectives, Syllabus and Guidelines

Course WEB site: engineering.union.edu/esc100/


Course Objectives
This course explores the topic of engineering and is appropriate for both those intending to major in engineering and those with an interest in learning about the design process and other aspects of what engineers do. You will learn how to formulate, articulate, and solve problems, how to work on a team to design things, and how to present the results of engineering work in oral and written form. You will also learn about about the different disciplines of engineering and the multidisciplinary nature of modern engineering design.

Upon completion of this course, successful students will be able to:

  1. Design a simple system:

    1. Identify and define the basic steps in the design process.

    2. Incorporate basic manufacturing and project scheduling techniques in design projects.

    3. Develop a portfolio of successful design projects carried out during the course.

  2. Use basic elements of teamwork:

    1. Identify the skills required for good teamwork.

    2. Identify the characteristics of good teams,

    3. Complete exercises requiring a team effort.

  3. Understand the basic theories of ethics and how they relate to engineering:

    1. Participate in debates concerning ethics.

    2. Complete an individual essay concerning an ethical issue.

  4. Demonstrate good technical communication skills:

    1. Identify and define professional standards for technical writing.

    2. Prepare written reports on their design work that are clear, well organized, and complete.

    3. Complete a clear sketch and detailed drawing of a simple system.

    4. Organize and deliver oral presentations of their design work to a group of peers during the course.

  5. Understand some basic fundamental engineering and computer science topics related to the course theme:

    1. energy, energy transformation, energy conservation

    2. combustion, engines, drive trains

    3. logic, binary numbers, control, feedback, algorithms


Section Lectures

You will have two lectures each week with the instructor for your section. Assignments from these lectures will be given approximately weekly and collected for a grade. There will be occasional quizzes given during the lecture period. The reading and homework assignments for each Section will be posted on the ESC100 WEB site.

Tuesday Morning Common Hour

The Tuesday Common Hour is from 9:55AM to 10:45 AM in Olin 115. It will feature lectures from outside speakers on state-of-the-art engineering topics and the midterm exam. The primary purpose of the Common Hour is to stimulate your curiosity about engineering. The speaker and topic for each Common Hour are given in the Lecture Syllabus below.
 

ESC-100 Fall 2007 Lecture Syllabus
Course Text: Exploring Engineering by the Union College ESC100 staff


Week/Common Hour


Fall 2007 Lectures


Design Studio

Week 1

Begins Wednesday Sept. 5
Ends Tuesday Sept. 11

Common Hour:
Opening Presentation by Union College ESC-100 Faculty

Introduction to the Course

Lecture #1 Read Chapters 1, and 2
a) Introduction to course: course structure, grading, course theme
b) Units and Measurement systems, significant figures


Lecture #2 Read Chapters 1, and 2
a)Problem solving skills
d) Introduction to spreadsheets

Homework #1: Solve Chapter 2 problems and prepare for units quiz. (see ESC-100 website)

Introduction to Engineering Design
a) A nine step systematic design process.
b) Definition of the first 3 steps in the design process.
c) In class exercise - “The tower of doom”

Homework: Assignment 1 will be handed out in class.

Week 2

Begins Wednesday Sept. 12
Ends Tuesday Sept. 18

Common Hour:
Yvonne Turchetti

Engineering Survival Tools

Lecture #1 Read Chapter 3
a) Spreadsheet in class exercise


Lecture #2 More Chapter 3
a) Units Quiz!
b)Kinds of energy and energy conversion.

Homework #2: Solve Chapter 3 problems (see ESC-100 website).

Design of Complex systems
a) Defining and evaluating concepts
b) Design philosophy for good design and the decision matrix.
c) Functional decomposition, classification schemes, and combining
d) In class exercise - “Waste Ball”

Homework: Read chapters 17 to 20. Assignment 2 will be handed out in class.

Week 3

Begins Wednesday Sept. 19
Ends Tuesday Sept. 25

Common Hour:
Jennifer Martin

Forms of Energy

Lecture #1 Read Chapter 4
a) Kinds of energy
b) Energy conversion
c) Beakman motor


Lecture #2 More Chapter 4
a) Conservation of energy

Homework #3: Solve Chapter 4 problems (see ESC-100 website).

Working in teams
a) Characteristics of a good team and a good team member.
b) The role of ethics in design and engineering.
c) Course professor will be looking at your lab notebooks.
d) In class exercise - “Survival”

Homework: Assignment 3 will be handed out in class.

Week 4

Begins Wednesday Sept. 26
Ends Tuesday Oct. 2

Common Hour:
Matt Fronk

Chemical Energy

Lecture #1 Read Chapter 5
a) Basic Chemistry, Stoichiometry, etc.

Lecture #2 More Chapter 5
a) Combustion, Heating Value of fuels, etc.

Homework #4: Solve Chapter 5 problems (see ESC-100 website)

Design Project Begins
a) Project description with a list of parts and materials you will be given will be distributed.
b) Introduction to micro controllers .

Homework: Develop the conceptual design of your team's machine. You will be given a handout describing the materials to be handed in.

Week 5

Begins Wednesday Oct. 3
Ends Tuesday Oct. 9

Common Hour:
Mid-Term Exam
October 9, 2007

Mid-Term Exam and Automotive Engines

Lecture #1 Review Chapters 1 through 4
a) Review for Mid-Term Exam

Lecture #2 Read Chapter 6
a) The Otto cycle.

Homework #5: Solve Chapter 6 problems (see ESC-100 website)

Detailed Design
a) Project description with a list of parts and materials you will be given will be distributed.
b) Introduction to micro controllers.

Homework: Develop the conceptual design of your team's machine. You will be given a handout describing the materials to be handed in.

Week 6

Begins Wednesday Oct. 10
Ends Tuesday Oct. 16

Common Hour:
John Corey

Automotive Drive Train and Electricity

Lecture #1 More Chapter 6
a) Gearing and Gear Ratios

Lecture #2 Read Chapter 7
a) Basic electricity (Ohm’s law, series and parallel circuits, etc.)

Homework #6: Solve Chapter 6 & 7 problems (see ESC-100 website)

Oral Presentation
a) Designs will be presented to a panel of Professors. Teams that pass the oral defense of their design will receive parts and tools.
b) B
riggs and Stratton engine disassembly (see http://www.briggsandstratton.com)

Homework: Start building.

Week 7

Begins Wednesday Oct. 17
Ends Tuesday Oct. 23

Common Hour:
Barry Baker

Switches and Controls

Lecture #1 More Chapter 7
a) Switches and sensors

Lecture #2 Read Chapter 8
a) Logic and computers

Homework #7: Solve Chapter 7 & 8 problems (see ESC-100 website)

Soldering and gluing
a) Presentation on how to solder.
b) Introduction to microprocessor interfacing.

Homework: Complete as much of the robot as you can. You will be graded on how much is functioning.

Week 8

Begins Wednesday Oct. 24
Ends Tuesday Oct. 30

Common Hour:
Speaker 6

Controls and Computers

Lecture #1 More Chapter 8
a) Controls and computers (binary logic and codes)
Open and closed loop controls
Lecture #2 Read Chapter 9
a) Control Systems Design and Mechatronics

Homework #8: Solve Chapter 8 & 9 problems (see ESC-100 website)

Design for manufacture Assessment
a) Assess level of functionality.
b) You will be given an organization and guidelines handout for the Design report

Homework: Complete the first half of the Design Report.


Week 9

Begins Wednesday Oct. 31
Ends Tuesday Nov. 6

Common Hour:
Speaker 7

Engineering and Computer Science at Union

Lecture #1 More Chapter 9
a) Automotive cruise control

Lecture #2 Read Chapter 14 Cars of the future
a) Engineering programs at Union and Course Evaluation

Homework #9: Solve Chapter 9 problems (see ESC-100 website)



Performance testing
a) Project description with a list of parts and materials you will be given will be distributed.

Homework: Fine tune your machine for the final competition and complete the design report.

Week 10

Begins Wednesday Nov. 7
Ends Tuesday Nov. 113

Common Hour:
Prof. Thomas Jewell (Union College) – The Union College International Program and terms abroad.

Lecture #1 Course Review for Final Exam

.


Final Competition!

Tuesday November 14th at 1:55 PM in Old Chapel


Design Studio

Students will attend a 3-hour engineering design studio session each week. The purpose of the design studio is to learn about various aspect of engineering design and teamwork through hands-on activities and a final design project. In-class and homework assignments will be collected and graded in the design studio. Design milestones will be presented as the design project progresses and your performance on these milestones will be evaluated as part of the course grade.

Exams

A midterm and final exam will be given in this course. These exams will test your understanding of concepts presented in the common hour, section lectures and design studio portions of the course.

Attendance
Attendance at all lectures and design studio sessions is mandatory. Attendance will be taken at the Common Hour lectures with a session feedback card filled out by each student. You are allowed one unexcused absence at the Common Hour lecture. Each additional unexcused absence will reduce your course grade by one grading step (e.g., from a B to a B-, etc.)

The midterm and final exam will test your knowledge of topics covered in the section lectures. If there is some reason that you must miss a section lecture or design studio class, you must notify your instructor as soon as possible for handouts that you may have missed and arrange to get notes from a classmate.

Students with Learning Disabilities
If you have a documented learning disability and require extra time for exams, you must notify Kate Schurick in the Dean of Students office. Once you do this, your instructor will be notified by the Dean of Students office and you can then make arrangements with your instructor to meet your needs.

Course Grading
It is important that you meet deadlines given for assignments. Late assignments will not be accepted and will receive a grade of 0. A grade of 0 will be given for a missed exam unless the absence is approved by the instructor. You are allowed one unexcused absence at the Common Hour lecture. Each additional unexcused absence will reduce your course grade by one grading step (e.g., from a B to a B-, etc.)

The component grades for this course will be weighted as follows:

Weekly homework assignments

10%

Quizzes

10%

Midterm exam

20%

Design studio

35%

Final exam

25%

Course Total

100%


The design Studio grade accounts for 35% of the total grade using the following breakdown

3 design Studio Assignments

10%

Milestone # 1 – Design Defense

5%

Milestone # 2 – 50% complete

2.5%

Milestone # 3 – Performance test

7.5%

Milestone # 4 – design report

10%

Total

35%



Numeric grades will be converted to a letter grade using the following:

Numeric Grade

Letter Grade

93-100

A

90-92

A-

87-89

B+

83-86

B

80-82

B-

77-79

C+

73-76

C

70-72

C-

60-69

D

59 and below

F


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