ESC-100 Fall 2009
Exploring Engineering
An Introduction to Engineering and to the Design Process
Course Objectives, Syllabus and Guidelines

Course WEB site: engineering.union.edu/esc100/


Course Objectives
This course explores the topic of engineering and is appropriate for both those intending to major in engineering and those with an interest in learning about the design process and other aspects of what engineers do. You will learn how to formulate, articulate, and solve problems, how to work on a team to design things, and how to present the results of engineering work in oral and written form. You will also learn about about the different disciplines of engineering and the multidisciplinary nature of modern engineering design.

Upon completion of this course, successful students will be able to:

  1. Design a simple system:

    1. Identify and define the basic steps in the design process.

    2. Incorporate basic manufacturing and project scheduling techniques in design projects.

    3. Develop a portfolio of successful design projects carried out during the course.

  2. Use basic elements of teamwork:

    1. Identify the skills required for good teamwork.

    2. Identify the characteristics of good teams,

    3. Complete exercises requiring a team effort.

  3. Understand the basic theories of ethics and how they relate to engineering:

    1. Participate in debates concerning ethics.

    2. Complete an individual essay concerning an ethical issue.

  4. Demonstrate good technical communication skills:

    1. Identify and define professional standards for technical writing.

    2. Prepare written reports on their design work that are clear, well organized, and complete.

    3. Complete a clear sketch and detailed drawing of a simple system.

    4. Organize and deliver oral presentations of their design work to a group of peers during the course.

  5. Understand some basic fundamental engineering and computer science topics related to the course theme:

    1. energy, energy transformation, energy conservation

    2. combustion, engines, drive trains

    3. logic, binary numbers, control, feedback, algorithms


Section Lectures

You will have two lectures each week with the instructor for your section. Assignments from these lectures will be given approximately weekly and collected for a grade. There will be occasional quizzes given during the lecture period. The reading and homework assignments for each Section will be posted on the ESC100 WEB site.

Tuesday Morning Common Hour

The Tuesday Common Hour is from 9:55AM to 10:45 AM in Olin 115. It will feature lectures from outside speakers on state-of-the-art engineering topics and the midterm exam. The primary purpose of the Common Hour is to stimulate your curiosity about engineering.


ESC-100 Fall 2009 Syllabus

Course Text: Exploring Engineering by the Union College ESC-100 staff

Week/Common Hour

Lectures

Design Studio

Week 1

Begins Wednesday Sept. 9

Ends Tuesday Sept. 15




Introduction to the Course

Lecture #1 Read Chapters 1, and 2
a) Introduction to course: course structure, grading, course theme
b) Units and Measurement systems, significant figures

Lecture #2 Read Chapters 1, and 2
a)Problem solving skills: using units to solve problems, need, know, how process for solving problems.
d) Introduction to spreadsheets

Homework #1: Solve Chapter 2 problems and prepare for units quiz.

Introduction to Engineering Design
a) A nine step systematic design process.
b) Definition of the first 3 steps in the design process.

c) In class exercise - “The tower of doom”

d) Bring laptops.

Homework: Assignment 1 will be handed out in class.

Week 2

Begins Wednesday Sept. 16

Ends Tuesday Sept. 22






Spreadsheets as an engineering Tool

Lecture #1 Read Chapter 3
a) Spreadsheet in class exercise

Lecture #2 More Chapter 3
b) Kinds of energy and energy conversion.

c) Conservation of energy

Homework #2: Solve Chapter 3 problems (see ESC-100 website).

Design of Complex systems
a) Defining and evaluating concepts
b) Design philosophy for good design and the decision matrix.
c) Functional decomposition, classification schemes, and combining
d) In class exercise - “Waste Ball”

Homework: Read chapters 17 to 20. Assignment 2 will be handed out in class.

Week 3

Begins Wednesday Sept. 23

Ends Tuesday Sept. 29






Forms of Energy

Lecture #1 Read Chapter 4
a) Kinds of energy
b) Energy conversion


Lecture #2 More Chapter 4
a) Selecting a motor and motor curves.

b) Beakman motor and optional speaker demonstration





Homework #3: Solve Chapter 4 problems (see ESC-100 website).

Working in teams
a) Characteristics of a good team and a good team member.
b) The role of ethics in design and engineering.
c) Hand out description of final design challenge.

d) Mechatronics exercise 1.





Homework: Assignment 3 – ethics - will be handed out in class.

Week 4

Begins Wednesday Sept. 30

Ends Tuesday Oct 6






Drive Train and Electricity

Lecture #1 More Chapter 6
a) Gearing and Gear Ratios

b) Four bar linkages.



Lecture #2 Read Chapter 7
a) Basic electricity (Ohm’s law, series and parallel circuits, etc.)

a) KVL,KCL using the battery, wire, lamp, stripper exercise.

Homework #6: Solve Chapter 6 & 7 problems (see ESC-100 website)

Design Project Begins
a) Teams are assigned.
b) Mechatronics
exercise 2.

Homework: Meet with team members to begin development of the conceptual design of your team's machine. There is nothing to hand in.

Week 5

Begins Wednesday Oct. 7

Ends Tuesday Oct 13






Mid-Term

Lecture #1 Review Chapters 1 through 4
a) Review for Mid-Term Exam

Lecture #2 Read Chapter 7
a) more on circuits

Homework #5: Solve Chapter 6 problems (see ESC-100 website)

Design Continues
a) Project scheduling – critical path method
c) Suggestions on making presentations

d) Mechatronics exercise 3.



Homework: Complete the conceptual design of your team's machine. You will be given a handout describing the materials to be handed in.

Week 6

Begins Wednesday Oct. 14

Ends Tuesday Oct 20






Switches, sensors, and computer logic

Lecture #1 More Chapter 7
a) Switches and sensors.

Lecture #2 Read Chapter 8
a) Logic and computers

Homework #7: Solve Chapter 7 & 8 problems (see ESC-100 website)

Milestone 1: Oral Presentation
a) Designs will be presented to a panel of Professors. Teams that pass the oral defense of their design will receive parts and tools.
b) Training session on using the Freshman Engineering Lab.

c) Parallax exercise 4
Finish mini-challange



Homework: Start building. Complete as much of the robot as you can. You will be graded on how much is functioning next week.

Week 7

Begins Wednesday Oct. 21

Ends Tuesday Oct 27








Lecture #1 More Chapter 8
a) Binary logic and codes.

Lecture #2 Read Chapter 9
a) Open and closed loop controls

b) Control Systems and Mechatronics

Homework #8: Solve Chapter 8 & 9 problems (see ESC-100 website)

Milestone 2: in class progress evaluation

a) Presentation on how to solder.

Homework: Continue work on robot.

Week 8

Begins Wednesday Oct. 28

Ends Tuesday Nov. 3



Common Hour:


Combustion Carbon Dioxide emission and Alternative energy

Lecture 1 : Read Chapter 5

a) Basic chemistry: stoichiometry, etc.



Lecture 2: More chapter 5

a) Combustion, heating values of fuel etc with emphasis on carbon dioxide emission.

Homework: from text

Continue Building
a) Playing field is set up to allow testing.

Homework: Complete the first half of the Design Report.


Week 9

Begins Wednesday Nov. 4

Ends Tuesday Nov. 10






Bio-Engineering

Lecture #1 Chapter 12

a) Introduction


project?
Homework: to be assigned
Lecture #2
a) Engineering programs at Union and Course Evaluation

Homework #9: Solve Chapter 12 problems (see ESC-100 website)



Milestone 3: Performance testing
a) Machines will be tested on the playing field and grade assigned.

Homework: Fine tune your machine for the final competition and complete the design report.

Week 10

Begins Wednesday Nov. 11

Ends Tuesday Nov. 17






Lecture #1 Course Review for Final Exam

.


Final Challenge!




Design Studio

Students will attend a 3-hour engineering design studio session each week. The purpose of the design studio is to learn about various aspect of engineering design and teamwork through hands-on activities and a final design project. In-class and homework assignments will be collected and graded in the design studio. Design milestones will be presented as the design project progresses and your performance on these milestones will be evaluated as part of the course grade.

Exams

A midterm and final exam will be given in this course. These exams will test your understanding of concepts presented in the common hour, section lectures and design studio portions of the course.

Attendance
Attendance at all lectures and design studio sessions is mandatory. Attendance will be taken at the Common Hour lectures with a session feedback card filled out by each student. You are allowed one unexcused absence at the Common Hour lecture. Each additional unexcused absence will reduce your course grade by one grading step (e.g., from a B to a B-, etc.)

The midterm and final exam will test your knowledge of topics covered in the section lectures. If there is some reason that you must miss a section lecture or design studio class, you must notify your instructor as soon as possible for handouts that you may have missed and arrange to get notes from a classmate.

Students with Learning Disabilities
If you have a documented learning disability and require extra time for exams, you must notify Kate Schurick in the Dean of Students office. Once you do this, your instructor will be notified by the Dean of Students office and you can then make arrangements with your instructor to meet your needs.

Course Grading
It is important that you meet deadlines given for assignments. Late assignments will not be accepted and will receive a grade of 0. A grade of 0 will be given for a missed exam unless the absence is approved by the instructor. You are allowed one unexcused absence at the Common Hour lecture. Each additional unexcused absence will reduce your course grade by one grading step (e.g., from a B to a B-, etc.)

The component grades for this course will be weighted as follows:

Weekly homework assignments

10%

Quizzes

10%

Midterm exam

20%

Design studio

35%

Final exam

25%

Course Total

100%


The design Studio grade accounts for 35% of the total grade using the following breakdown

3 design Studio Assignments

10%

Milestone # 1 – Design Defense

5%

Milestone # 2 – 50% complete

2.5%

Milestone # 3 – Performance test

7.5%

Milestone # 4 – design report

10%

Total

35%



Numeric grades will be converted to a letter grade using the following:

Numeric Grade

Letter Grade

93-100

A

90-92

A-

87-89

B+

83-86

B

80-82

B-

77-79

C+

73-76

C

70-72

C-

60-69

D

59 and below

F


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